Are you one of those who are trying to find out How To Convert To Electric Car? Well, it is just good to know that you are not the only one. There are a lot of people out there who wants to know this for them to be sustained in their expenses. So if you think this will work for you too then continue learning through reading.
Listed below are some simple steps that you may want to follow on How To Convert To Electric Car process.
· Remove the engine, gas tank, exhaust system, clutch and perhaps the radiator from the donor vehicle. Some controllers have water-cooled transistors, while some are air-cooled.
· Attach an adapter plate to the transmission and mount the motor. The motor normally requires custom mounting brackets.
· Usually, the electric motor needs a reduction gear for maximum efficiency. The easiest way to create the gear reduction is to pin the existing manual transmission in first or second gear. It would save weight to create a custom reduction gear, but normally it is too expensive.
· Mount the controller.
· Find space for, and build brackets to safely hold, all the batteries. Install the batteries. Sealed batteries have the advantage that they can be turned on their sides and fitted into all sorts of nooks and crannies.
· Wire the batteries and motor to the controller with #00 gauge welding cable.
· If the car has power steering, wire up and mount an electric motor for the power steering pump.
· If the car has air conditioning, wire up and mount an electric motor for the A/C compressor.
· Install a small electric water heater for heat and plumb it into the existing heater core, or use a small ceramic electric space heater.
· If the car has power brakes, install a vacuum pump to operate the brake booster.
· Install a charging system.
· Install a DC-to-DC converter to power the accessory battery.
· Install some sort of volt meter to be able to detect state of charge in the battery pack. This volt meter replaces the gas gauge.
· Install potentiometers, hook them to the accelerator pedal and connect to the controller.
· Most home-brew electric cars using DC motors use the reverse gear built into the manual transmission. AC motors with advanced controllers simply run the motor in reverse and need a simple switch that sends a reverse signal to the controller. Depending on the conversion, you may need to install some sort of reverse switch and wire to the controller.
· Install a large relay (also known as a contractor) that can connect and disconnect the car's battery pack to and from the controller. This relay is how you turn the car "on" when you want to drive it. You need a relay that can carry hundreds of amps and that can break 96 to 300 volts DC without holding an arc.
· Rewire the ignition switch so that it can turn on all the new equipment, including the contactor.
The above listed steps on How To Convert To Electric Car may be done provided that you have basic knowledge on these things or even guided by experts. So try to learn this How To Convert To Electric Car and save.
· Remove the engine, gas tank, exhaust system, clutch and perhaps the radiator from the donor vehicle. Some controllers have water-cooled transistors, while some are air-cooled.
· Attach an adapter plate to the transmission and mount the motor. The motor normally requires custom mounting brackets.
· Usually, the electric motor needs a reduction gear for maximum efficiency. The easiest way to create the gear reduction is to pin the existing manual transmission in first or second gear. It would save weight to create a custom reduction gear, but normally it is too expensive.
· Mount the controller.
· Find space for, and build brackets to safely hold, all the batteries. Install the batteries. Sealed batteries have the advantage that they can be turned on their sides and fitted into all sorts of nooks and crannies.
· Wire the batteries and motor to the controller with #00 gauge welding cable.
· If the car has power steering, wire up and mount an electric motor for the power steering pump.
· If the car has air conditioning, wire up and mount an electric motor for the A/C compressor.
· Install a small electric water heater for heat and plumb it into the existing heater core, or use a small ceramic electric space heater.
· If the car has power brakes, install a vacuum pump to operate the brake booster.
· Install a charging system.
· Install a DC-to-DC converter to power the accessory battery.
· Install some sort of volt meter to be able to detect state of charge in the battery pack. This volt meter replaces the gas gauge.
· Install potentiometers, hook them to the accelerator pedal and connect to the controller.
· Most home-brew electric cars using DC motors use the reverse gear built into the manual transmission. AC motors with advanced controllers simply run the motor in reverse and need a simple switch that sends a reverse signal to the controller. Depending on the conversion, you may need to install some sort of reverse switch and wire to the controller.
· Install a large relay (also known as a contractor) that can connect and disconnect the car's battery pack to and from the controller. This relay is how you turn the car "on" when you want to drive it. You need a relay that can carry hundreds of amps and that can break 96 to 300 volts DC without holding an arc.
· Rewire the ignition switch so that it can turn on all the new equipment, including the contactor.
The above listed steps on How To Convert To Electric Car may be done provided that you have basic knowledge on these things or even guided by experts. So try to learn this How To Convert To Electric Car and save.